Industrial Sewing Threads

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Industrial Sewing Threads

CTC® provides a wide range of domestically-made industrial sewing threads at competitive prices. We source only the finest raw materials from around the world to produce our threads. Our proprietary lubrication solutions ensure excellent sewing performance. Our finished threads are thoroughly tested for strength and performance.

CTC® offers a variety of commercial, MIL-SPEC and Berry-Compliant sewing thread options.

TO ORDER ANY OF OUR INDUSTRIAL SEWING THREADS, PHONE +1 (704) 867-6611

cones of industrial sewing thread

Polyester Sewing Thread

Polyester is the most versatile choice for general industrial sewing. It is commonly used in apparel, bedding, filters, awnings, patio furniture, upholstery and many other applications. It has the strength of nylon plus sunlight (UV) and mildew resistance.

Click below to learn more about each of Champion Thread’s polyester sewing thread options:

Poly ChampCore is a staple polyester-wrapped thread with a polyester multi-filament core. Its extreme seam strength and high-temperature stability make Poly ChampCore an ideal choice for applications ranging from delicate garments to heavyweight apparel. It is also used for specific embroidery applications. Poly ChampCore is engineered for high performance in demanding sewing applications. 

Fiber Type:
100% High Tenacity Polyester with Staple Wrap and Multifilament Core

Construction:
Core Spun

Example Applications:
A wide range of garments, including fashion or embellished blouses and shirts, lingerie, swimsuits, intimate apparel, uniforms and workwear, jeans, men’s and women’s dress shirts, suit jackets, and dress slacks. Various leather articles including footwear, holsters and luggage. Home furnishings, floor coverings, industrial uses such as filtration, and gloves.

Features/Benefits:

  • Use Finer Threads Without Compromising Integrity
  • Excellent Seam Strength and Appearance
  • Very Good Color Fastness Properties
  • Resistant to Sunlight and Chemical Degradation
  • Proprietary Lubrication Ensures Excellent Performance

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-182.365/9
T-243.475/11
T-303.980/12
T-405.0110/18
T-507.1110/18
T-607.6110/18
T-708.1110/18
T-808.9120/19
T-10512.3125/20
T-12012.9130/21

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Champion Thread’s ChampSpun is a high-tenacity 100% staple spun polyester thread with a uniform construction and high UV and chemical degradation resistance. Finished with CTC’s proprietary sewing thread lubricants, ChampSpun ensures dependable sewing performance in most sewing environments, including high-speed and critical sewing operations.

Fiber Type:
100% High Tenacity Polyester Staple

Construction:
Spun

Example Applications:
Popular applications include various apparel products, footwear, home furnishings, gloves and filtration.

Features/Benefits:

  • Strong Uniform Construction
  • Excellent Seam Strength
  • Very Good Color Fastness Properties
  • Resistant to Sunlight and Chemical Degradation
  • Proprietary Lubrication Ensures Excellent Performance

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-161.365/9
T-181.570/10
T-211.770/10
T-272.375/11
T-302.880/12
T-403.390/14
T-504.3100.16
T-605.2110/18
T-705.9110/18
T-1059.0120/20
T-13514.2140/22
T-18017.4180/24
T-24023200/25

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AeroTex Plus is an industry-leading continuous filament textured polyester sewing thread. The textured filaments give this thread a soft, bulky feel, making it ideal for overlocking, serging, chain stitching, and cover seaming machines. AeroTex Plus delivers superior strength, sewability and production efficiency. It is a highly cost-effective and versatile solution for sewing both knit and woven fabrics with excellent seam strength and elasticity.

Fiber Type:
100% Polyester

Construction:
Textured

Example Applications:
Used in overedge and coverstitch machines. It is ideal for sewing operations on woven and knit fabrics. Common articles that utilize Aerotex Plus are underwear, swimwear, leisurewear, knit goods, babywear, and home furnishings.

Features/Benefits:

  • Highly cost-effective and productive
  • Excellent Seam Coverage and Color Fastness
  • High Stretch Extensibility and Seam Strength
  • Good Resistance to Chemical Degradation
  • Most Efficient and Uniform Thread Construction

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-181.660/80
T-242.165/9
T-353.375/10
T-505.190/14
T-706.0110/18
T-1058.9140/22

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Champion Thread’s ChampLock is a continuous multifilament polyester thread formed under high pressure by an air jet nozzle. This air-entangled solution is ideal for high-performance sewing on various materials. Because ChampLock has a low initial modulus, it offers superior loop formation characteristics. High seam strength and excellent sewability make Champlock one of today’s most versatile industrial sewing threads.

Fiber Type:
100% Polyester

Construction:
Air Jet Textured

Example Applications:
Lightweight garments like blouses and dresses; heavyweight garments like jeans, gloves, mattresses, mops, home furnishings, and footwear.

Features/Benefits:

  • Low Initial Modulus for Excellent Loop Formation
  • Low Stitch Profile – Enhanced Abrasion Resistance
  • Excellent Seam Strength
  • Uniform Construction, Color Fastness
  • Resistance to Abrasion, Chemical Degradation

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-405.1110/16
T-607.2110/18
T-909.4120/20

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Champion Thread’s Poly ChampFil is a high-tenacity continuous multifilament twisted polyester sewing thread. It is designed for high-performance sewing of heavy or abrasive materials used in high UV applications. Poly ChampFil dramatically improves sewing productivity.

Fiber Type: 100% High Tenacity Continuous Filament Polyester

Finish: Soft

Construction: Multifilament Twisted

Example Applications:
Outdoor furniture, automotive, footwear, boat tops, truck tarps, canvas awnings, geotextiles, filtration, flags, surgical apparel and other industrial products.

Features/Benefits:

  • Strong Uniform Construction
  • Excellent Seam Strength
  • Very Good Color Fastness Properties
  • Very Good Abrasion Resistance
  • Resistance to UV, Microorganisms, Mildew

Specifications: 

Tex SizeSingle End Break (lbs)Metric Needle Size
T-213.465/9
T-355.280/12
T-457.090/14
T-506.090/14
T-7010.5100/16
T-9013.3120/20
T-13521.5140/22
T-21031.0160/23
T-27041.0180/24
T-35056.5230/26
T-40066.0250/27
T-60088.0280/28

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Champion Thread’s SoftStitch is a specialty sewing thread that delivers exceptional softness and comfort. It is the perfect fit for close-fitting clothing worn close to the skin. The unique SoftStitch construction provides excellent seam coverage and the high extensibility and elasticity required for stretch and knit garments.

Fiber Type:
Micro-Denier Polyester

Finish:
Ultra Soft

Construction:
Unique

Example Applications:
Yoga wear, athletic and workout clothing, compression gear, intimate apparel, knit and other stretch garments.

Features/Benefits:

  • Exceptional Softness
  • Extreme Extensibility
  • Excellent Elasticity on Stretch Garments
  • Superior Seam Coverage and Security
  • Very Good Color Fastness and Durability

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-181.565/9
T-242.270/10
T-353.175/11

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CTC’s Poly ThermaBond is a high-tenacity continuous multifilament twisted polyester bonded thread for demanding sewing applications. Bonding protects filaments from heat during sewing and abrasion after sewing. Poly ThermaBond is designed for high-performance sewing of heavy or abrasive materials, including those used in high UV applications. Using Poly ThermaBond can dramatically improve sewing productivity.

Fiber Type: Continuous Multifilament Polyester

Finish: Bonded

Construction: Multifilament Twisted

Example Applications:
Outdoor furniture, hunting and sporting goods, backpacks, automotive, footwear, boat tops, truck tarps, canvas awnings, geosynthetics, flags, lingerie, surgical apparel, filtration and more.

Features/Benefits:

  • Proprietary Lubrication Ensures Excellent Sewing Performance
  • High Resistance to Ultraviolet Rays, Microorganisms, and Mildew
  • Strong Uniform Construction and Sewing Consistency
  • Excellent Seam Strength and Color Fastness
  • Reduced Friction and Abrasion

Specifications: 

Tex SizeSingle End Break (lbs)Metric Needle Size
T-213.465/9
T-355.280/12
T-457.090/14
T-7010.5100/16
T-9013.3120/20
T-13521.5140/22
T-21031.0160/23
T-27041.0180/24
T-35056.5230/26
T-40066.0250/27
T-60088.0280/28

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Champion Thread’s Poly UVex is a high-tenacity continuous multifilament polyester thread bonded for demanding sewing applications that require fade protection and seam strength retention under high exposure to ultraviolet (UV) light. UVex keeps colors looking brilliant and seams performing longer.

Fiber Type: Continuous Multifilament Polyester

Finish: Bonded

Construction: Multifilament Twisted

Example Applications:
Outdoor furniture, tie-downs/straps, automotive covers, boat tops, truck tarps, canvas awnings, geosynthetics, flags, umbrellas, and more.

Features/Benefits:

  • Advanced UV/UVR Protection Reduces Color Fade
  • Excellent Seam Strength with Reduced Degradation
  • Strong Uniform Construction, Excellent Sewability
  • Excellent Chemical Resistance (acid, alkali, bleach, etc.)
  • Good Resistance to Abrasion and Heat

Specifications: 

Tex SizeSingle End Break (lbs)Metric Needle Size
T-457.090/14
T-7010.5100/16
T-9013.3120/20
T-13521.5140/22
T-21031.0160/23
T-27041.0180/24
T-35056.5230/26
T-40066.0250/27
T-60088.0280/28

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camouflage fabric swatch typical of what is sewn using nylon thread

Nylon Sewing Thread

Nylon thread is excellent for sewing fabrics, heavy-duty clothing, curtains, upholstery, leather, canvas and vinyl. Nylon thread is economical, exceptionally strong, abrasion resistant and easy to use.


Click below to learn more about each of Champion Thread’s nylon sewing thread options:

Champion Thread’s Nylon ChampFil is a high-tenacity continuous multifilament twisted nylon thread. It is ideal for high-performance sewing on heavy materials, including those requiring abrasion resistance.

Fiber Type: 100% Continuous Filament Nylon Type 6’6

Finish: Soft

Construction: Multifilament Twisted

Example Applications:
Footwear, automotive, mattress, furniture, filtration, slings/ tiedowns/strapping, leather products, luggage, floor coverings, canvas products and more.

Features/Benefits:

  • Excellent resistance to abrasion
  • Strong uniform construction
  • Excellent seam strength
  • Very good color fastness properties
  • Proprietary lubrication for excellent performance

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-141.755/7
T-162.265/7
T-213.470/10
T-457.490/14
T-7011.3110/18
T-9015.2125/20
T-13523.4140/22
T-21034.8160/24
T-27048.0180/25
T-35053.0230/26
T-40075.0250/27
T-60095.5280/28

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Champion Thread’s ChampTex is a continuous multifilament nylon thread that is textured and twisted to add bulk and strength. It has excellent elasticity and a very soft hand, making it ideal for close-fitting stretch garments worn next to the skin. ChampTex’s bulk is also advantageous for floor covering applications where seam appearance is essential, and piece dyeing is used.

Fiber Type: 100% Type 6 or 6’6 Nylon

Construction: Textured

Example Applications:
Lightweight garments utilizing stretch materials like intimate apparel blouses, dresses, swimsuits, and undergarments; heavy weight non-apparel items such as rugs,
carpeting, and pillows.

Features/Benefits:

  • High Abrasion Resistance vs. Textured Polyester
  • Added Bulk and Strength with Soft Hand
  • Excellent Seam Coverage
  • High Seam Elasticity
  • Good Colorfastness

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-161.665/9
T-242.270/10
T-303.275/11
T-504.490/14
T-705.7100/16

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Champion Thread’s ChampClear is a clear, monofilament nylon sewing thread that blends with many colors to minimize thread changes. This specialty thread is often used for blind stitching, and its stiffness is ideal in applications where stitch removal is planned.

Fiber Type: Nylon

Construction: Monofilament

Example Applications:
Blindstitching, home goods, floor coverings, bedding, quilting, outdoor furniture, label/emblem attachment, tailored clothing, and more.

Features/Benefits:

  • Translucent, blends with many colors
  • Minimizes thread changes and machine adjustments
  • Performs well on blindstitch machines
  • Excellent fiber abrasion resistance
  • Available in clear (translucent)

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-50.855/6
T-81.260/8
T-131.965/9
T-182.765/9
T-253.475/11
T-354.880/12
T-406.090/14
T-526.7100/14
T-638.6100/16
T-759.1110/18

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Nylon ThermaBond is a high-tenacity, continuous multifilament twisted nylon thread bonded for use in demanding industrial sewing applications. Bonding protects filaments from heat during sewing. Nylon ThermaBond is designed for high-performance sewing of heavy or abrasive materials, including those used in high UV applications. Nylon ThermaBond dramatically improves sewing productivity.

Fiber Type: 100% Continuous Multifilament Nylon

Finish: Bonded

Construction: Multifilament Twisted

Example Applications:
Footwear, automotive, mattress, furniture, filtration, slings/ tiedowns/strapping, leather products, luggage, floor coverings and more.

Features/Benefits:

  • Bonding provides superior sewing performance
  • High resistance to ultraviolet, microorganisms, and mildew
  • Strong uniform construction & sewing consistency
  • Excellent seam strength & color fastness properties
  • Reduced friction and abrasion

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-141.755/7
T-162.265/7
T-213.470/10
T-457.490/14
T-7011.3110/18
T-9015.2125/20
T-13523.4140/22
T-21034.8160/24
T-27048.0180/25
T-35053.0230/26
T-40075.0250/27
T-60095.5280/28

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cotton bud grwoing in a filed against a clear sky background

Cotton Sewing Thread

Cotton sewing thread is an excellent choice for sewing garment dyed articles or in operations where very high needle heats are generated. 100% Egyptian cotton is utilized in all of our cotton threads to ensure excellent sewing performance.

Click below to learn more about each of Champion Thread’s cotton sewing thread options:

Cotton ChampCore is a long-staple cotton-wrapped thread with a high-tenacity multifilament polyester core. The core provides excellent strength and durability, allowing for the use of finer thread sizes without sacrificing seam strength or appearance. The long-staple cotton wrap ensures excellent sewing performance and protects the core from needle heat. It is the ideal thread choice for any item that utilizes piece dyeing.

Fiber Type:
Cotton/Polyester

Construction:
Core Spun

Example Applications:
The cotton wrapper fiber makes Cotton ChampCore the ideal thread choice for items that utilize piece dyeing. It is suitable for many sewing applications, including jeans and general-purpose topstitching.

Features/Benefits:

  • Excellent Seam Strength and Appearance
  • Outstanding Wash-Down Characteristics
  • Resistance to Abrasion, Chemical Degradation
  • Excellent Sewability
  • Proprietary Lubrication Provides Excellent Sewing Performance

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-242.275/11
T-303.580/12
T-404.590/14
T-506.3100/16
T-606.5110/18
T-809.5120/19
T-12011.8130/21

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Champion Thread’s ChampCot Plus is a high-performance, 100% cotton sewing thread made from Egyptian long-staple cotton that has been gassed and mercerized. The mercerization finishing treatment strengthens ChampCot Plus and improves dye uptake, making it more forgiving in overdye operations. 

Fiber Type: 100% Cotton

Construction: Spun

Example Applications:
ChampCot Plus is perfect for overdyed or washdown apparel and industrial applications requiring 100% cotton thread.

Features/Benefits:

  • Very good sewability
  • Excellent loop formation
  • Strong uniform construction
  • Excellent hand
  • Very good luster

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-211.470/10
T-302.180/12
T-604.1110/18
T-804.9120/19

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Egyptian long staple cotton designed for sewing articles that are to be overdyed. Because of its high grade long staple cotton, ChampCot has very good sewing performance and dyeability.

Fiber Type: 100% Cotton

Construction: Spun

Example Applications:
Egyptian long staple cotton designed for sewing articles that are to be overdyed. Because of its high grade long staple cotton, ChampCot has very good sewing performance and dyeability.

Features/Benefits:

  • Very good sewability
  • Excellent loop formation
  • Strong uniform construction
  • Excellent hand
  • Very good luster

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-211.470/10
T-302.180/12
T-604.1110/18
T-804.9120/19

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Moody picture of a dandelion flower in a jeans pocket on green background. Young woman in the summer field.

Recycled Sewing Thread

ChampRenu is an innovative line of environmentally friendly, ethically produced sewing threads made entirely from 100% recycled materials. These versatile threads offer more sustainable, non-virgin material options for stitching fashion, home, industrial, PPE, and other sewn products without sacrificing performance.

ChampRenu products offer excellent sewing performance, colorfastness, and chemical resistance while contributing to the circular economy by reducing energy usage, waste, and oil dependence. They are engineered to CTC's extreme quality standards and are finished with proprietary lubricants to ensure high productivity.

The ChampRenu line of 100% recycled threads represents CTC's commitment to Advancing the Common Thread.

Click below to learn more about the ChampRenu® recycled polyester sewing
thread options:

ChampRenu ChampCore is a 100% Recycled staple polyester-wrapped thread with a recycled polyester multi-filament core that is ideal where high seam strength and high-temperature stability are required. It is engineered for high performance in demanding sewing applications and can dramatically improve sewing productivity. 

Fiber Type: 100% Recycled Polyester with Staple Wrap and a Multifilament Core

Construction: Core Spun

Example Applications:
Garments such as fashion or embellished blouses and shirts, lingerie, swimsuits, intimate apparel, uniforms and workwear, jeans, men’s and women’s dress shirts, suit jackets, and dress slacks. Various leather articles including footwear, holsters and luggage. Home furnishings, floor coverings and industrial uses such as filtration, and gloves.

Features/Benefits:

  • Use finer threads without compromising seam integrity
  • Resistance to abrasion, sunlight and chemical degradation
  • Strong uniform construction
  • Excellent seam strength and appearance
  • Very good color fastness properties

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-182.365/9
T-243.475/11
T-303.980/12
T-405.090/14
T-507.1110/18
T-607.6110/18
T-708.1110/18
T-808.9120/19
T-10512.3125/20
T-12012.9130/21

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ChampRenu ChampSpun is a 100% recycled, high-tenacity, 100% staple spun polyester thread finished with Champion’s proprietary sewing thread lubricants. It provides a uniform construction and is highly resistant to UV and chemical degradation.  It ensures dependable sewing performance in most sewing environments, including high-speed and critical sewing operations.

Fiber Type: 100% Recycled Polyester Staple

Construction: Spun

Example Applications:
Garments such as blouses, dresses, jeans, jackets, lingerie, knitwear, children’s apparel and footwear. Industrial uses include gloves, mattresses, home furnishings, and filtration.

Features/Benefits:

  • Strong uniform construction
  • Excellent seam strength
  • Resistant to sunlight and chemical degradation
  • Very good color fastness properties
  • Proprietary lubrication ensures excellent performance

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-161.365/9
T-181.570/10
T-211.770/10
T-272.375/11
T-302.880/12
T-403.390/14
T-504.3100/16
T-605.2110/18
T-706.7110/18
T-1059.0120/20
T-13514.2140/22
T-18017.4180/24
T-24023200/25

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ChampRenu AeroTex Plus is a continuous filament recycled textured polyester sewing thread. The textured filaments give the thread a soft, bulky feel and make it ideal for overlocking, serging, chain stitching, and cover seaming while providing superior strength, sewability and efficiency.

Fiber Type: 100% Recycled Polyester

Construction: Textured

Example Applications:
Used in overedge and coverstitch machines. It is ideal for sewing operations on woven and knit fabrics. Common articles that utilize ChampRenu Aerotex Plus are underwear, swimwear, leisurewear, knit goods, babywear, and home furnishings.

Features/Benefits:

  • Highly cost-effective and productive
  • Excellent seam coverage and color fastness
  • High stretch extensibility and seam strength
  • Good resistance to chemical degradation
  • Most efficient and uniform thread construction

Specifications:

Tex SizeSingle End Break (lbs)Metric Needle Size
T-181.660/8
T-242.165/9
T-353.375/10
T-505.190/14
T-706.0110/18
T-1058.9140/22

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Download Master Thread Specs

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Male firefighters in full turnout gear talking with each other with colleague in the foreground

Aramid Fiber-Based Sewing Threads


Aramid threads are made from strong, synthetic, heat-resistant fibers. They are often used in applications requiring high strength and heat resistance, like body armor, protective clothing, and ropes, and are known for their high strength-to-weight ratio.

Click below to learn more about each of Champion Thread’s aramid sewing thread options:

ChampSecure thread is constructed from meta-aramid synthetic fibers known for their excellent resistance to heat and flames. It is commonly used in protective clothing and other applications where thermal stability is crucial. ChampSecure is UL-Certified to meet rigorous safety standards and military specifications (Mil-Spec).

*ChampSecure is available with 100% Dupont® Nomex® or other fiber options. Ask for details. 

Fiber Type: Meta-Aramid

Construction: Spun

Example Applications:
Popular applications include turnout and firefighting gear, industrial workwear, aerospace, and many others where flame/heat protection and chemical resistance are required.

Features/Benefits:

  • Berry Amendment Compliant
  • Superior long-term heat resistance vs. para-aramid fibers
  • Resistance to abrasion, mildew and aging
  • Tensile reduction with prolonged UV exposure
  • Quickly decomposes if exposed to chlorine bleach

Specifications:

Tex SizeSingle End Break (lbs)Needle Size
T-271.675/11
T-402.690/14
T-603.9100/16
T-805.3110/18
T-906.5125/20

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ChampShield is constructed from para-aramid synthetic fibers known for their exceptional strength, heat resistance, and low elongation. It is designed to meet the heat. flame, chemical, and cut resistance requirements of many high-performance aerospace, military, and civilian products. 

*ChampShield is available with 100% Dupont® Kevlar® or other fiber options. Ask for details.

Fiber Type: Para-Aramid

Construction: Spun

Example Applications:
It is used in military clothing and gear, bulletproof armor, protective apparel and bedding products that may be subjected to short heat or flame durations. It is also used for flame resistance in mattresses and furniture and cut protection in gloves and other industrial safety products.

Advantages:

  • Excellent resistance to short-term heat/flame exposure
  • Superior strength compared to meta-aramids 
  • High strength retention after heat application
  • Excellent cut resistance properties
  • Excellent resistance to oils, acids, and chemicals

Specifications:

Tex SizeSingle End Break (lbs)Needle Size
T-406.3100/16
T-6010.3110/18
T-8014.0110/18
T-9018.1125/20
T-10521.8130/21

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A industrial machine used to sew the closing at the top of a paper bag

ChampClose® Sewing Thread

Champion Thread’s high-speed, knotless ChampClose™ thread is made from the highest-quality materials and under stringent manufacturing protocols to deliver the highest-performing multi-wall paper bag closing thread in the market today. CTC’s proprietary FDA-approved lubricant has been thoroughly tested and is the industry standard. ChampClose thread is produced and tested with strict attention to detail to ensure your operation runs optimally.

ChampClose Features/Benefits:

  • The Industry Standard for Bag Closing
  • Highest Quality Raw Materials
  • Cost-Effective Performance
  • Proprietary, Industry-Best Lubricant
  • Ensures Optimum Efficiency

ChampClose Specifications

100% Spun PolyesterSP5SP4Poly/Cotton BlendPC5PC4
Single End Break (lbs)23.117.4Single End Break (lbs)16.513.2
Yield Feet/Lb (Dry)60487250Yield Feet/Lb (Dry)57967232

Sewing Thread Put-Ups and Packaging

Put-up1.5 lb KS8 Oz Cone2.5 lb Cone5 Lb Cone20 Lb Cone
Cones/Case24321892
Net lbs/Case3616454540
Cases/Pallet1664162032
Net lbs/Pallet57610247209001280

*Full range of specialty winding and packaging available upon request
*All weights are approximate and can vary